The application and trend of the latest rounds and gears in the oil machine
ADI camshaft production process technical conditions castings are ordinary ductile iron. There is no special requirement for chemical composition, and it is only desirable that the amount of w(Si) is relatively stable, which is convenient for austempering austenitizing heating. As-cast metallographic structure: the spheroidization rate is not less than 4, and the total amount of free cementite + phosphorus eutectic (binary or ternary) is below 5%. After austempering, the bearing shaft has a hardness of 44 to 51 HRC, and the gear shaft end is not hardened within 27.4 mm.
The production route is adapted to the needs of austempering of ductile iron camshafts. The production route is as follows: castings→machining (grinding part retention)→isothermal quenching→milling keyway→grinding. Isothermal quenching process of the ball iron camshaft austempering process see 1. When the well type quenching furnace to the temperature after the camshaft into the furnace heating and insulation, the holding time is greater than 15min, the total time is 55 ~ 60min. After the heating is finished, immediately turn the camshaft into The nitrate furnace is moderately warm, and the 27.4 mm range of the gear shaft end is not quenched into the nitrate salt, but is exposed to air for cooling. When the camshaft is quenched into nitrate salt, the temperature of the nitrate salt should be controlled between 210 and 250 °C. Before and after quenching into the nitrate furnace, the mixer should be started to make the temperature of the nitrate salt around the camshaft uniform. The nitrate salt cooling device can be turned on as needed to keep the temperature of the nitrate salt not exceeding 250 °C. The production and application of austempered iron camshafts in our factory are reported in detail in [1].
The application of ADI gears on diesel engines The background of ADI gear development research In the world today, the increasingly demanding requirements for automotive diesel engines are put forward. Energy saving, emission reduction and noise reduction are the three major technical difficulties in development research; The quality is reliable and the price is low. It is the technical and economic indicator that the user chooses to use the diesel engine for the vehicle.
ADI has good comprehensive mechanical properties and high plasticity and high toughness at the same time. Its bending fatigue strength is roughly equivalent to that of forged steel, its contact fatigue strength is better than that of quenched steel of the same hardness, and it has good wear resistance. Secondly, due to the presence of graphite balls in the ductile iron, its vibration absorption is better than that of steel, the modulus of elasticity is lower than that of steel, and the damping coefficient is larger than that of steel, so the diesel engine noise can be significantly reduced compared with steel gears. To this end, many countries have conducted in-depth research and applied it in production. According to the needs of new product development and the successful application of foreign ADI gears, our factory started the application research of ADI gears on diesel engines in 1998.
Conclusion In order to further promote the wider application of ADI new materials in China, the author believes that while vigorously promoting new ADI materials, it should pay more attention to the shortcomings and existing problems of ADI materials. Only by making up for the shortcomings and solving the problems can we develop our strengths and avoid weaknesses and get wider application.
The production route is adapted to the needs of austempering of ductile iron camshafts. The production route is as follows: castings→machining (grinding part retention)→isothermal quenching→milling keyway→grinding. Isothermal quenching process of the ball iron camshaft austempering process see 1. When the well type quenching furnace to the temperature after the camshaft into the furnace heating and insulation, the holding time is greater than 15min, the total time is 55 ~ 60min. After the heating is finished, immediately turn the camshaft into The nitrate furnace is moderately warm, and the 27.4 mm range of the gear shaft end is not quenched into the nitrate salt, but is exposed to air for cooling. When the camshaft is quenched into nitrate salt, the temperature of the nitrate salt should be controlled between 210 and 250 °C. Before and after quenching into the nitrate furnace, the mixer should be started to make the temperature of the nitrate salt around the camshaft uniform. The nitrate salt cooling device can be turned on as needed to keep the temperature of the nitrate salt not exceeding 250 °C. The production and application of austempered iron camshafts in our factory are reported in detail in [1].
The application of ADI gears on diesel engines The background of ADI gear development research In the world today, the increasingly demanding requirements for automotive diesel engines are put forward. Energy saving, emission reduction and noise reduction are the three major technical difficulties in development research; The quality is reliable and the price is low. It is the technical and economic indicator that the user chooses to use the diesel engine for the vehicle.
ADI has good comprehensive mechanical properties and high plasticity and high toughness at the same time. Its bending fatigue strength is roughly equivalent to that of forged steel, its contact fatigue strength is better than that of quenched steel of the same hardness, and it has good wear resistance. Secondly, due to the presence of graphite balls in the ductile iron, its vibration absorption is better than that of steel, the modulus of elasticity is lower than that of steel, and the damping coefficient is larger than that of steel, so the diesel engine noise can be significantly reduced compared with steel gears. To this end, many countries have conducted in-depth research and applied it in production. According to the needs of new product development and the successful application of foreign ADI gears, our factory started the application research of ADI gears on diesel engines in 1998.
Conclusion In order to further promote the wider application of ADI new materials in China, the author believes that while vigorously promoting new ADI materials, it should pay more attention to the shortcomings and existing problems of ADI materials. Only by making up for the shortcomings and solving the problems can we develop our strengths and avoid weaknesses and get wider application.
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