Fast remanufacturing project starts steadily
When the reporter went to the Shaanxi FAW Automotive Transmission Group Remanufacturing Company, the company’s deputy manager, Lv Juntao, was busy with the new factory he just delivered and his face was full of joy. “The group attaches great importance to our remanufacturing project and gives strong support. The previous phase of the plant and equipment invested more than 100 million yuan, and the second phase of the plant has been built and has just been put into use.†Lu Juntao from the Fast Remanufacturing Project The initial planning of the project, to the formal operation of the operation, have personal experience, so it is quite familiar with.
According to Lu Juntao, Fast started the transmission remanufacturing project in May 2008. At that time, the transmission remanufacturing project had just started in the country and there was no target that could be used for reference. The company sent people to conduct research for a year and a half. Based on the three principles of technical feasibility, priority of efficiency and cost control, the company has formally determined the development of remanufacturing projects.
“Remanufacturing is a new industry, with high start-up costs and long operating cycles. It requires strong support from all parties in the early stages, and the support projects are on track, so that a virtuous circle can be gradually formed. We rely on the Fast Group’s own resources to recover raw materials. By entering the market, there are guarantees in terms of technology, channels, and funds. Compared with independent remanufacturing companies, the advantages are obvious. Therefore, despite the short time, the project has already started very well, said Lu Juntao.
At the remanufacturing company, the reporter saw hundreds of old transmissions that had just been recovered. The problem that many remanufactured companies are worried about cannot be covered by old ones does not seem to exist here. As the leader in commercial transmissions in China, Fast Group currently has more than 3 million units in the market, providing a large amount of recyclable raw materials for remanufacturing projects. The exclusive 1,300 after-sales service points of the Fast Group provide a stable channel for the return of old parts to the original factory.
According to Lv Juntao's remanufacturing production line, the remanufacturing of auto parts refers to the complete dismantling, cleaning, reprocessing, and assembly of used parts and components, and the restoration of products with the same technical performance and product quality through testing. Process flow. The technical standards, quality standards, and inspection and test standards for remanufactured parts and components are completely consistent with the new products. Because most of the parts of the remanufactured products have undergone long-term running-in during operation, their quality is even better than new ones. This is the most important difference between remanufacturing and general renovation and second-hand goods. Remanufactured parts can save more than 70% of materials, save more than 60% energy, reduce costs by about 50%, and greatly increase resource utilization.
“Remanufacturing is a circular economy, so we also strive to achieve low-carbon and environmental protection in the production process. The waste oil in the old transmission is recycled to a professional manufacturer for centralized processing. The specially introduced carbon vacuum ultrasonic cleaning machine technology not only cleans Clean and thorough, and the emission is small, only 30 kilograms of impurities are discharged every month.†Lv Juntao said confidently to clean the cleaned parts with his own white shirt. The Group's sound after-sales service system not only provides old materials for remanufacturing, but also facilitates the remanufactured products to enter the market. Lv Juntao said, “Because the remanufactured products are about 30% lower than the new product prices, there is also Fastet Group's brand quality protection, so 100 remanufactured products can be sold out in three days after they leave the factory.†He laughed. The said that the first batch of products entered the market at the end of 2010, the user feedback "price concessions, put on can be used, do not run-in."
Lv Juntao, who is a technical background, is highly valued for R&D and communication. Regarding the technical situation in the domestic remanufacturing field, he said that currently there is no platform for technology and information exchange in the remanufacturing field. Basic information about the industry is basically based on acquaintances. He believes that government authorities or agencies should promote platform construction to achieve information sharing in the field, which will help promote the development of the entire remanufacturing industry.
In March 2011, Fast Group established the Automotive Engineering Research Institute and introduced first-rate experimental equipment and a large number of engineering and technical personnel. This undoubtedly provides the next step of technological research and development for Fast's remanufacturing projects. Support and platforms. "At present, remanufacturing companies are still in their infancy and they are small in size, but there is demand in the market. With the group's resource advantages, remanufacturing companies will soon usher in a period of rapid development." Lv Juntao said with confidence that the company will continue On the basis of stability and stability, we will gradually increase production and strive to achieve an annual output of 10,000 units next year.
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