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With an annual output of 2.6 million! Bohai Piston Intelligent Manufacturing New Generation National Six Emission Engine Standard

"Where there is internal combustion power, there is Bohai Piston ." In Binzhou, there is such a piston manufacturing company - Binzhou Bohai Piston Co., Ltd., which is the largest piston manufacturer in China and the largest manufacturer of internal combustion engine pistons in Asia.
On-site observation of the Bohai Piston Six high-efficiency piston intelligent manufacturing project On-site observation of the Bohai Piston Six high-efficiency piston intelligent manufacturing project

On May 14th, 2019, the province's new and old kinetic energy conversion project promotion meeting and "double strokes and double cited" work commendation meeting came to the first stop of the Binzhou project observation - Binzhou Bohai Piston Co., Ltd., on-site observation of the Bohai Piston Six efficient piston Intelligent manufacturing project.

Built 6 lightweight aluminum piston automatic production lines and 5 forged steel piston automatic production lines Built 6 lightweight aluminum piston automatic production lines and 5 forged steel piston automatic production lines

The project has a total investment of 480 million yuan. It has 6 lightweight aluminum piston automatic production lines and 5 forged steel piston automatic production lines. All of them use the original land and factory buildings to form the intelligence of 2.6 million national standard low-emission engine pistons. Manufacturing capacity.

First, independent research and development of core technologies. It has 20 invention patents and 4 Shandong Science and Technology Progress Awards, covering mechanical manufacturing processes, new materials, high-end CNC machine tools, intelligent logistics, etc. Among them, forged steel piston laser welding technology is at the forefront of the international market and has become the industry standard setter. . BH series new high-strength aluminum alloy material BH137+ has the leading performance indicators, and the piston throat remelting manufacturing technology has obtained American and European patents. The special high-grade CNC machine tool jointly developed with Shandong University has achieved the leading level in processing.

Gearbox housing Gearbox housing

Second, the smart manufacturing industry is leading. The intelligent manufacturing production line integrates automatic processing, automatic detection, and AGV intelligent logistics system to realize electronic process drawing, product data networking, and energy consumption monitoring network, saving 90% of labor, increasing production efficiency by 50%, and reducing energy consumption by 20%.

The third is the application of low-carbon energy. Lightweight new aluminum piston and forged steel piston are resistant to high pressure, fatigue, friction and structural strength, and can effectively improve the combustion efficiency of internal combustion engines by 30%. They have been widely used in Weichai “Lanqing” series diesel engines and become the new generation of national six. Standard for exhaust engines.

Reading volume: Source: Bohai Piston Author: Yue Feng

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