Welding Consteuction Scaffold Plank Floor Panel Roll Forming Making Machine
It is composed of de-coiler, guide rack, leveler, flatting, continuously punching machine, roll forming, correction, cutting-to-length (punching), collection table, electrical control system etc.
Marine Steel Scaffolding Planks Board Walkboard Roll FormingÂ
Machine
1,Unit performance
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The thickness of material sheet: 1.2-1.8,the product drawings need to be confirmed by buyer
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The width of material: 250≤§≤520
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Product speed: 0-8m/min
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Occupy groud area:  length 30m xwidth 3m
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Total power: about 62kw
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2,Equipment structure
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It is composed of passived decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system etc.
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3,Each part main parameter:
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3,1 Passived DecoilerÂ
Decoiler: decoiler,  Inner expanding type,  capacity:5T
Inner diameter material roll: ¢480~¢520mm
Outter diameter material roll: ≤1500mm
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3,2Â Leveler
Motor: 7.5KW  Frequency conversion motor
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3,3 Servo Feeding machine
Drive: 4 kw  Servo motor
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3,4 Punching machine
punching press: JF21-110
Maximum press: 110tons
Material of mould: Material:Cr12Mov,  Quenching,Hardness:HRC58-62º
Quantity of punching dies:1sets
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3,5 Forming machine
Rack: cast iron frame, Â
Forming stations: 16 stations
Material of bearing 40Cr, quenching treatment Â
Material:GCr15, Quenching, Hardness:HRC58-62º
Motor power:  30KW Frequency conversion motor ZQ500 reducer
Drive type:  every rack has one gear power distribution box.
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3,6 Hydraulic cutting
Hydraulic pressure cuttingÂ
Hydraulic pressure pump:5.5KW
Material of cutting blade: Cr12, Quenching
Hydraulic cutting quantity:1piece
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3,7 Electronic controlling: PLCÂ
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Main Machine Parameter
No. | Item | Unit | Data | Remark | |
1 |
Raw material | Type |  | MS\galvanized sheet |  |
Strength of panel | Map | ≥350 |  | ||
Thickness of panel | mm | 1.2~2.0 |  | ||
2 | Size | mm | See figure |  | |
3 | Speed | m/min | 6~8 | Â | |
4 | Material of roller |  | GCr15Hardening treatment |  | |
5 | Drive type |  | Gear box |  | |
6 | Total power | kw | About 45 |  | |
7 | Electrical system |  | PLC Inverter control |  | |
8 | Contour dimension(L*W*H) | m | 35X4X3.9 |  |
Delivery of machine
Related Products
The details of the scaffolding machine
NO. | CONTENTS | |
1 | Scaffolding plank standing tube welding device | |
2 | Scaffolding plank ledger welding device | |
 3 |
 Punching Device |
Full automatic punching device |
Semi-automatic punching device | ||
Manual punching device | ||
Spare part:punching mould | ||
 4 |
 diagonal brace flattening &punching device |
Full automatic diagonal brace flattening &punching device |
Semi automatic  diagonal brace flattening &punching device | ||
Manual  diagonal brace flattening &punching device | ||
Spare part:punching mould | ||
 5 |
 Tube cutting machine |
Auto Blade cutting Device |
Swing saw cutting device | ||
Direct saw cutting device | ||
Auto direct saw cutting device | ||
6 | Auto Scaffolding plank wedling line | Auto robot welding |
Auto robot hand welding | ||
7 | Base jack & U-head jack welding device | |
8 | Auto scaffolding plank roll forming machine |
Introductions of the scaffolding machine
1. Scaffolding plank standing tube welding device
 Equipment function:
It is mainly used in auto seam welding for steel tubular scaffold pipe and disk plate, it also can add
Main Parameter:
Length:1-3m
Tube diameter:¢48mm &¢60mm
Disk plate quantity:1-6 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 13 sets inveter gas welding device and special device
More standing tube choices:
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2. Scaffold ledger welding device
Equipment function:
  It is mainly used in auto seam welding for steel tubular scaffold ledger wedge head and tube.
Main Parameter:
Length:0.5-3m
Tube diameter:¢48mm
Welding quantity:2 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 2 sets inveter gas welding device and special device
More ledger choices:
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3. Scaffold tube punching device
Equipment function:
   It is mainly used in punching holes for standing tube ends
Basic parameter:
Length: 1-3m
Tube diameter:¢48mm&¢60mm
Length tolerance: ≤0.5mm
Basic component:
It consists of auto feeding system, seam positioning system (it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
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4. diagonal brace flattening &punching device
Equipment function:
It is mainly used in flattening &punching for diagonal brace both ends
Basic parameters:
Length:0.5~3m
Tube diameter:¢33mm or ¢48mm
Length tolerance:≤0.5mm
Basic component:Â It consists of auto feeding system, seam positioning system(it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
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5.Tube Cutting Machine
Main function:
It is mainly used tube cutting
Basic parameter:
Length:0.6~3m
Tube diameter:¢33m,¢48mm and ¢60mm
Length tolerance:≤0.5mm
Auto Blade cutting device:
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Saw tube cutting device:
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6.Auto scaffold welding device
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Main function:
It is mainly used in auto welding for scaffold end cap and stiffener
Basic parameter:
Length:0.6-3m
Length tolerence:≤1mm
Basic component:
No. | Name | Type | Quanti. | Remark |
1 | Welding robot hand | 4200X650X500 | 1 | Double welding head |
2 | Welding power supply(optional) | MAGMEET350 | 2 | Supplied by buyer |
3 | Working clamp | Â | 2 | Â |
4 | positioner | Â | 2 | optional |
5 | Moving rail and parts | 13m | 1 | Â |
6 | Electric control system | Â | 1 | Â |
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 Adjustment screw welding device
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Equipment function:
It is mainly used in welding for scaffolding base and U-head jack screw.
Basic parameter:
Length:0.3-1.0m
Length tolerance:≤0.5mm
Basic component:Â It consists of welding device and special device.
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Fined Tube
Description: "L"FINNED TUBE;"LL"FINNED TUBE;"KL"FINNED TUBE;"G"EMBEDDED FINNED TUBE;EXTRUDED FINNED TUBE
Manufacturing Process
Yuhong Group supplies the highest quality welded finned tubes to any part of the world. The newly designed manufacturing facility, with our state-of-the-art high frequency resistance welding machines, enable us to perform large scale projects in reduced times.
The steel fin, that may be solid or serrated, is helically wound and continuously welded to the tube by high frequency electric resistance welding. This produces an homogeneous, clean and continuous fin-totube bond with no additional weld material, for a very efficient heat flow and resistance to corrosion.
There are some applications for which one or the other fin type is preferred. While in some cases fouling and cleaning considerations will favour solid fins, serrated fins are superior with respect to weight, compactness and price.
The use of high-frequency current results in very localised heating of the tube surface and the edge of the fin. This skin effect produces higher weld speeds, hence post-weld heat treatment is not considered necessary because of the superficial nature of the changes in the microstructure.
Tube bending:
Our finning machines are equipped with online single or duplex cold bending equipment that can manipulate both ends of tubes in a single operation, thus ensuring exact alignment of the ends. Our bending machines are capable of bending both bare or finned tubes with diameters from 31 mm to 76 mm.
Corrosion protection:
If required, the external surfaces of finned tubes can be treated with a protective coating. Our engineers are always ready to assist you with design considerations to meet your specific product needs.
Fin Tube,Boiler Finned Tube,Copper Finned Tube
YUHONG GROUP CO.,LIMITED , https://www.alloypipeline.com