828 Blue Corrugated Type Steel Tile Metal Sheet Forming Machine
Corrugated Steel Tile Metal Sheet Forming Machine
Standard Equipment of Machine
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| 1) | Manual Uncoiler | 1set |
| 2) | Infeed Guide | 1set |
| 3) | Roll Forming Station | 1set |
| 4) | Post-cut Equipment | 1set |
| 5) | Hydraulic Station | 1pc |
| 6) | PLC Control Console | 1pc |
| 7) | Product Support Table | 2pcs |
| 8) | Spare Parts | 1box |
Components for the Machine:
The roll forming machine includes manual uncoiler unit, infeed guide, fixed position driven forming stations, pressing die, cutting equipment, hydraulic station, PLC console and manual unload product run out table.
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| Material specification | Aluminum, alu-zinc, galvanized and pre-painted galvanized steel. |
| Thickness | 0.3-0.7mm.(perfect is 0.4mm-0.6mm) |
| Main motor power | 5.5 kw. |
| Hydraulic station power | 5.5kw. |
| Feeding width | 1000mm. |
| Cover width | 828mm |
| Yield stress | 235Mpa (33KSI) ~ 345Mpa (50KSI). |
| Roll forming Speed | 15-18 m/min |
| Cutting Tolerance | +/-2.5mm(length≤5000mm); +/-3.0mm(5000mm<length≤10000mm). |
| Manual Uncoiler | Max. Capacity: 5000kgs. |
| Coil inner diameter | 508mm. |
| Voltage | 380V,3 Phase,50HZ,Or As per customer's request. |
| Numbers of stands | 17 stations |
| Type of cutting | Roll-formed and length-set profile cutting. |
| Roller Material | High grade S45C forged steel, coated with hard chrome. |
| Active Shaft Material | High grade S45C carbon wrought steel, diameter 76mm. |
| Electric Elements | PLC control console, touch screen and transducer, from Siemens, Germany. Other elements, from Schneider Electric, Germany. |
| Cutter Blades | Cr12MoV steel with quenched treatment, hardness HRC58~61, wear-resistance, good steel structure, long life. |
Process Sketch:
Uncoiling →Infeed guiding →Roll forming →Pressing→Measure Length&Shearing →Sheet to Support Table
Packaging & Shipping
1.One 40ft container for loading one set machine with manual decoiler;
2.The whole Wiped Anti Rust Oil, PLC controller covered by foam film;Â
3.Spare parts and some small parts packed in plastic tooling box;Â
4.All Components Fixed by steel wire with Container.
FAQ
- Q:Are you a manufacturer?
- A:Yes absolutely. Welcome a lot for your visiting to us.
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Q:What's the delivery time?
A:Normaly will take 60days
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Q:Do you have after-sale support?
A:Yes, we're always here for giving you advice and support for technical details since we have senior technician.Â
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Q:Is there quality control when manufacturing the lines?
A:Yes, we have a group of team who will be responsible for quality control from laying off the raw material, processing the rollers and the other parts, make treatment on the roller surface and shaft, assembling, testing and packaging.
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Q:What's your strength comparing to the other supplier?
A:We'll supplying you the best quality and service. We'll give you good advise beyond your requirements. The lines are easily for installation and with low mantenance requirements.
Product Description
5.2:1 or 6.2:1high speed gear system
Front drag
Thick bail arm
Super strong drive gear
Hight intensity graphite material
Micro-adjusting drag system
Excellent line lay osciallation system
one-way clutch ball bearing
gear ratio of 5.2:1 or 6.2:1 is available
| Gear Ratio |
5.2:1 6.2:1 |
| Bearings |
3+1 12+1 |
| ITEM | Gear Ratio | Ball Bearing | Line Capacity(mm/m;Lbs/yds)-Standard | Line Capacity(mm/m)-Shwallow | OWC |
| DSB1000 | 5.2:1 | 3+1BB-12+1BB | 0.18/205 0.20/170 0.25/100; 4/175 6/110 8/90 | 0.12/150 | Y |
| DSB2000 | 6.2:1/5.2:1 | 3+1BB-12+1BB | 0.20/245 0.23/180 0.28/115; 4/240 6/160 8/125 | 0.20/150 | Y |
| DSB3000 | 6.2:1/5.2:1 | 3+1BB-12+1BB | 0.28/155 0.31/125 0.36/95; 8/180 10/150 12/110 | 0.22/150 | Y |
| DSB4000 | 6.2:1/5.2:1 | 3+1BB-12+1BB | 0.28/225 0.31/180 0.36/135; 8/270 10/220 12/160 | 0.24/150 |
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